In the last decade, conveyor belt technology has dramatically improved with increased efficiency and reduced downtime. As manufacturing industries have been using these systems to increase productivity and reduce costs, many companies have begun investing in them as well. However, there are still a lot of areas where optimization can be achieved. Here is 10 tips that will help improve your company’s conveyor belt efficiency without costing more money or causing any down time?
In this blog post I am going to give you some of my personal views on how to make your conveying system more efficient while preventing downtime for both production purposes and quality assurance
The “conveyor belt” is a machine that is used to transport goods from one point to another. In order to prevent downtime, it is important for the conveyor belt efficiency and productivity. This article will discuss 10 ways to improve conveyor belt efficiency and prevent downtime.
Any manufacturing, warehouse, or distribution business would be incomplete without conveyors. They simplify the flow of completed goods, components, packaging, and more across your factory, ensuring that everything moves seamlessly from raw material to final product.
Conveyors, on the other hand, may generate issues such as bottlenecking workflow, stacking up goods, harming expensive inventory, and endangering personnel if they are constructed and run inefficiently.
Fluent Conveyors, a prominent conveyor belt manufacturer, will provide ten recommendations for increasing conveyor belt efficiency and reducing downtime. Fluent Conveyors may be found here >>
1. Keep the conveyor clean and clear of any obstructions.
When you contemplate all that happens within your conveyor, you’ll wonder why it wasn’t developed sooner. Unfortunately, these moving components are put to a lot of usage and will need to be maintained and repaired at some point. When this occurs, it is essential to ensure that the machine is dismantled in a systematic manner. Effective changeover processes and regular maintenance are the only ways to achieve this.
Effective changeover processes and adequate maintenance are the best ways to achieve this. Conveyor belts that are dirty may create mechanical problems such as slippage and jamming, as well as injury concerns from flying debris.
2. Clean on a regular basis.
This happens when anything comes off your conveyor belt, such as when a package falls off or something is lost. Whatever the situation may be, clear it up as soon as possible to avoid having to deal with clogged or broken belts in the future.
Any spills should be cleaned up right away. If spilled materials are kept on conveyor belts for too long, they may dull or even harm them. To avoid this, select an employee whose only responsibility is to mop up spills as soon as they occur.
3. Inspections should be done on a regular basis.
In most sectors, inspection is an important element of the quality control process. If you run a manufacturing facility, for example, your major priority is to produce high-quality goods. Regular inspections are one approach to assure your product’s longevity and quality. Machines are now put through a rigorous procedure before leaving the production line.
To ensure that a ramped conveyor belt operates efficiently, it must be inspected on a regular basis. Inspections guarantee that belts are properly aligned and that they do not shift. Inspections also reveal any difficulties with the belt’s rotation (such as foreign items on the belt), pad wear, and other possible sources of problems including jams, damage, and misalignment.
4. Make any necessary tension adjustments.
Making ensuring your conveyor belt is in excellent operating condition is one of the greatest methods to keep it running fast and effectively. This entails inspecting your conveyor belt on a regular basis for damage and fraying, cleaning and oiling as needed, and ensuring that the belts are properly tensioned.
5. Tighten bolts and nuts on a regular basis.
Bolts and nuts should be tightened on a regular basis. This is normally done during the conveyor belt inspection. This procedure, however, needs be followed each time the belt is utilized. A loosened bolt or nut might cause the belt to malfunction and put pressure on other sections of the machine, perhaps resulting in damage.
Tightening should be done using appropriate instruments like a torque wrench; otherwise, the tightening will not be performed uniformly across all of the bolts, causing the belt’s load-bearing ability to be compromised. The use of a torque wrench on a regular basis will guarantee that all bolts are properly tightened, increasing its efficiency.
6. Grease the bearings on a regular basis.
The inner face of a bearing, which is the spinning surface contacted by the rolling parts, is usually greased. Grease is forced into the gap between the inner and outer faces by centrifugal force. It also expands due to radial pressure created by the inner race when it collides with the outer race.
Conveyor bearings may be greased to help them last longer and decrease noise, vibration, and roller wear. Regular lubrication will also guarantee that bearings perform at their peak efficiency. Lower operating temperatures will result from the reduced friction, lowering energy expenditures connected with cooling equipment.
Grease bearings are an important aspect of keeping your conveyor belt system in good working order, and they’re also important for overall company efficiency. It ensures that the metal rollers on your conveyor belts glide smoothly, reducing friction and ensuring that your product goes swiftly and effectively down the track.
7. Use lubrication/cleaning products according to the manufacturer’s directions.
To move freely and deliver items swiftly, effectively, and securely, conveyor belts must be adequately greased. Because conveyors are built for certain sorts of items, be sure you’re using the right lubricant for the job. To guarantee optimum lubrication, remove any debris from the conveyor before adding oil or grease. Before applying oil, manually push your product through the length of the conveyor to confirm that it goes smoothly.
8. Keep it clean and secure.
Dirt and grime may rapidly accumulate on belt systems, causing friction that impedes belt movement or tears the belts. It’s advisable to clean these systems on a regular basis so that dirt doesn’t accumulate and cause harm.
Because of its moving components and high speed, even well-maintained conveyor belts pose a safety concern. When going near moving belts, employees must be mindful of where they are walking. When going near conveyor systems, employees should wear suitable footwear with non-slip soles. It is not advisable to wear high-heeled shoes. They may become stuck in between moving elements of the belt system or on the conveyor belts’ bottom steel support structure.
9. If required, replace the belts.
One of the most important aspects of enhancing conveyor belt efficiency is belt replacement. This is due to the fact that, unlike the rollers and other mechanical components that conveyor belts depend on, belts are not built to endure a lifetime. Belts that are worn or broken should be changed as required to maintain your conveyor system working smoothly.
Conveyor belts are constructed of rubber and must be changed on a regular basis. A conveyor belt’s lifetime is directly proportional to the quality of the rubber used in its manufacturing. Cheap rubber can only last 1-2 years before breaking down, but good rubber may endure for 5 years.
Remember that replacing worn-out conveyor belts saves money on maintenance and product loss.
10. Select the appropriate belt for the work.
The key to optimizing your manufacturing line is selecting the proper conveyor belt. Because each style of belt has its own set of advantages and disadvantages, it’s critical to match the belt to the application.
While there are many different types of conveyor belts, each has its own set of benefits and drawbacks. For example, chain belts are robust but difficult to splice; flat belts are simple to modify; and V-belts or bull belts are cheap but need a lot of force to operate. Before you pick a belt, be sure you understand what your application requires.
Jeremy Axel is the author of this book.
Fluent Conveyors, founded by Jeremy Axel, designs and manufactures conveyors for the waste and recycling sectors, as well as manufacturing and distribution sites around the United States. He’s also recognized for establishing superior technology procedures and tools that enable conveyor dealers and reseller networks execute their business more effectively.
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Frequently Asked Questions
How do you increase the efficiency of a conveyor belt?
A: By using a conveyor belt, you can move more materials in the same amount of time with less effort. Conveyors typically have bearings that are placed near each other to allow an object on one side to be carried over and deposited on the other side without stopping or slowing down. The larger, heavier objects will need longer belts while smaller ones would require shorter belts.
How do you maintain a conveyor belt?
A: Im sorry, but this is one of the questions that cannot be answered.
How do you keep a conveyor belt from slipping?
A: If youre working with a belt that has gaps between the teeth and is too wide, its best to start by placing your hand on top of the teeth as you push down. You should also be careful not to get anything caught in them when moving around.
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